Talk:AN/URM-25D signal generator

"How To" Overhaul Tips
I have moved this out of the article space, as instructional guides are not the purpose of the encyclopedia. See WP:NOTMANUAL. - LuckyLouie (talk) 18:56, 15 January 2009 (UTC)

Many of the units on the URM-25x series were paper (may look like Mica) and electrolytic, and the unit should be recapped.
 * Capacitors


 * Audio Subchassis

The 400 Hz and 1 kHz modulator has several paper block capacitors: C160,C161 = 1000 pF 500V mica C162, C163 0.1 400V C159, C164, C165 0.01 300V C166, C167 0.2 120V

Several key coupling capacitors here can fail and lead to turret resistor damage and lots of current through R130. These are C135, C136 on the output of V103.
 * Buffer/Output Unit

Buffer unit is challenging to remove. C130 0.01 300V paper C131 150pF 300V mica C132 25 25v electrolytic C133 0.022 200V paper C135 0.01 300V mica C136 510pF 300V mica

Power supply B+ filter caps C201-C203 in the 25C and 25D are dry, paper non-polarized, even though they appear to be electrolytics. See the manual for verification for your unit. C601 in 25F is 4 mf paper as well.
 * Power Supply


 * Other
 * Calibrator Oscillator: C155 0.01 300V paper
 * Internal VTVM C139 0.022 200V paper
 * C168, C169 line filters. These feed-thru's can break or fail and fry series L122, L123 (25D) which are difficult to replace.
 * The accessory kit test lead contains a capacitor that should be replaced to reduce the chance of damage to the attenuator unit. (.047 blocking capacitor in the CX-2919/U or CX-1363/U test adapter)

The following may lose tolerance over time: Modulation Meter Circuit: R167, R168, R170, R171 R169 Meter potentiometer 2,500 ohms R130, 500 ohm attenuator input R144, 4700 if adjustment of R172 can't give enough output R141 on the step attenuator on the X1.0 setting
 * Resistors


 * Other
 * Line Feed-through caps: these units are located on the underside of the unit. These are prone to failure, breakage.


 * Coax cables within the unit can deteriorate over time, and loss can increase; replacement should be considered. Others have used DEC 50 ohm ethernet coaxial cable!
 * Dial Bulbs: in some models a #323 incandescent 3v 190 ma bulb T1 1/4 clear w/screw base is used. These are hard to come by and may be replaced with an LED and series resistor.
 * Attenuator contacts require no lubrication
 * Pots can become dirty and require cleaning
 * Shaft end-play on the frequency setting knob can affect frequency setting. A setscrew on the shaft sets ball-bearing clearance, held by a lock nut.
 * Modulation can drop off after sufficient warm up period. R169 may need to be backed off a touch from maximum under cold measurement.
 * Step attenuator unit contains 1% precision resistors; finding replacements can be challenging.
 * Paper capacitors can be leaky, and coupling units can allow voltage to pass to the attenuator, damaging precision resistors.
 * Sufficient carrier drift is present at higher frequencies.
 * Backlash in tuning can make interpolation difficult in setting carrier RF, but a BNC output jack provides constant level signal feed to an external frequency counter (see picture).
 * Dial illumination in some models provided by two #323 screw base bulbs. These are difficult to obtain, and modifications are usually necessary to repair, such as with a clear LED and series resistor.

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