User:Bhamre mandar

MANDAR BHAMRE

MANAGEMENT PROFESSIONAL

Maintenance Management ~ Project Management ~ Installation & Commissioning

o	A result oriented professional with over 25 years of hands on experience in Operations/ Maintenance/ Project Planning in the Steel Industry. o	Principle discipline- Electrical, Electronics and Automation. o	Currently associated with M/s.Mukand Ltd, Thane-Kalwe as a Manager Electrical Maintenance (Kalwe Steel Plant). o	A keen planner with competencies across: - Project Planning	- Operations	- Maintenance- Quality Assurance		- Installation & Commissioning	- Man and spares Management o	Adept at supervision, co-ordination and managing the day-to-day and round the clock operation and maintenance of all specialized services and utilities using utility management packages. o	Proficiencies in managing Maintenance Operations, Equipment & Utilities with proven abilities in reducing downtime and enhancing operational efficiencies. o	Coordinating projects for the set up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives. o	An effective communicator with excellent relationship, management skills and strong analytical, problem solving and organizational abilities.

KEY DELIVERABLES

Maintenance Operations 	Planning and implementing proactive / predictive / preventive / shut down maintenance schedules for machinery so as to increase machine up-time / equipment reliability. 	Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting techniques. 	Executing energy saving & other cost saving measures with suitable modifications in process. 	Preparing SOPs, Manuals & Work Instructions for production operations for the unit and maintaining reports for facilitating decision making by management. 	Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Around with focus on optimum utilisation of manpower and material. 	Undertaking regular inspections to prevent accidents and adhere to safety norms.

Installation & Commissioning 	Supervising installation and commissioning of Equipments, followed by trial runs. 	Identifying project bottlenecks and undertaking corrective measures. 	Ensuring effective site management and discipline to ensure safe & timely execution of the projects. 	Installation and commissioning of equipments, followed by plant trial runs meeting targeted performance/ quality & quantity parameters and thereafter handing over of the plant.

Process Management 	Analyzing various processes / applications and recommending modifications & equipment calibrations to enhance operational efficiency. 	Evaluating and trouble shooting the plant problems like frequent upsets and slippages of key materials and reporting. De-bottlenecking of the equipments and units. 	Appraising prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them. 	Devising cost saving measures & modifications to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption.

Man Management 	Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets. 	Ensuring that teams adhere to all the quality tool & procedures. 	Resolving interpersonal issues & working towards a harmonious work environment.

CAREER HIGHLIGHTS AND GROTH LINE

Over 25 years as hands on Electrical and Electronics Maint manager, in two large steel plants.

12th may 1989 t0 9th Nov 1994: Ispat Profiles India Ltd.Pune India Profile Mill. As a maint Engineer

14th Nov 1994 till today in Mukand Ltd-Thane Maharastra. India Integrated steel plant (SMS-Bar and wire rod mill)

Noteworthy Initiatives

Present assignment: Asst. Manager. (Electrical, Electronics and Automation) Wire Rod Mill Electrical Maintenance.

Leading team of Graduate/Diploma Engineers in electrical Maint dept of wire rod mill of M/S Mukand Ltd for Maintenance and project work.

TECHNO- DELIVERABLES 1.	 Programmable Logic  Controllers :

a.	SIMATIC 95 U, 100U, 150 U, of M/s Siemens Ltd. b.	MP 200/1 of M/s ABB. c.	AC 450 ABB d.	Honeywell 9100e PLC e.	Fanuc CNC PLC f.	AB micro logics 5000

2.	Different types of Analog DC and Digital  Drives like BHEL, Siemens, Tyrak MIDI-II  of M/s ABB,SSD urotherm  (UP TO 3.1 MW) DCS 500 ,Ansaldo (ITALY) DC Drives

3.	AC Drive  : Kirloskar  Variable  Voltage  &  Frequency A. C. Drives  of M/s ABB Ltd.,Yskawa G 7, ACS 800.

4.	Different types of Microprocessor based PID Controllers. Gas analyzers, Control Valves, Transmitters.

5.	Different types of AC and DC Motors{1KW to 3100KW} and their control. Different types of Circuit Breakers. 7.5, 10, 25 T EOT Cranes.

6.	100 KV/11kv/6.6kv Sub station BOCBs ACBs,Harmonic fielters,LT –HT capacitor banks

7.	Maintaining ISO Records as per ISO 9001 guidelines.

8.	Application and execution of TPM activates

9.	Application of EDP through ERP- implementation of Maint. Module through ERP

10.	Mill Hydraulics and Pneumatics.

11.	Official internal trainer and auditor of JDE, TPM and ISO.

12.	MS OFFICE PROFICIENCY

13.Active Participant in Energy conservation cell in Mukand.

14 High Tension Line Equipments like -	Breakers: VCB -33kv, MOCB, ABCB,OCB, ACB etc. from 415 volts to 100-  Kilo volts. -	Voltage Transformers: Rating Varies from 50 VA to 40 MVA. -	Current Transformers: High Tension as well as Low Tension. -	Battery Stations (12 VDC, 220 VDC and 110 VDC) -	E.O.T. Cranes: Ranging SWL from 1 T to 90 T. -	Compressors etc.

PROJECT COMMISSINED -     *M/S Mukand ltd had sent me to “Switzerland” for Zumbach On line diameter measuring system training. The equipment is installed at Mukand site on sole responsibility and execution of undersigned working satisfactorily till date.

TRAININGS ATTENDED


 * Attended National seminar at IIT Kanpur-India On power Electronics.


 * Attended Stationary battery training at IDMEI Mumbai-India


 * Attended AC 800 drives training at ABB- Bangalore

*06 days training on PLC at Mukand Trg Ctr Faculty -External.

AWARDS AND APPRICIATIONS 1. TPM Excellence award 2. Two Mastermind scheme awards 3. Best performance award 4. Appreciation for successful commissioning of Zumbach sys.