User:Junglerot56

Rodman guns refers to a series of columbiads designed by | Thomas Jackson Rodman (1815–1871). The guns were designed to fire both shot and shell. These heavy guns were intended to be mounted in seacoast fortifications. They were built in 8-inch, 10-inch, 13-inch, 15-inch, and 20-inch bore. Other than size, the guns were all nearly identical in design, with a curving soda bottle shape, large flat cascabels with ratchets or sockets for the elevating mechanism. Rodman guns were true guns that did not have a howitzer-like powder chamber, as did many earlier columbiads. Rodman guns differed from all previous artillery because they were hollow cast, a new technology that Rodman developed that resulted in cast iron guns that were much stronger than their predecessors.

Hollow casting


Guns had been traditionally cast solid and the bore was bored out of the solid metal. With this traditional method, the gun cooled from the outside inward. Castings shrink as they cool. As each succeeding layer cooled it contracted, pulling away from the previously cooled metal creating voids and tension cracks. Rodman devised a method of casting where the gun cooled from the inside out, so that as each layer cooled, it created compression rather than tension. This resulted in a much stronger gun.

With Rodman’s method of casting, a cooling core was placed in the mold before casting. This core consisted of a watertight cast iron tube, closed at the lower end. A second, smaller tube, open at the bottom was inserted into the first. As the molten iron was poured into the mold, water was pumped through the smaller tube to the bottom of the larger tube. The water rose through the space between the two tubes and flowed out at the top. The water continued flowing as the metal cooled. To further ensure that the gun cooled from the inside out, a fire was built at around the iron flask containing the gun mold, keeping the gun mould nearly red-hot. For an 8-inch Rodman columbiad,the core was removed 25 hours after casting and the flow of water continued through the space left by the core for another 40 hours. Over 50,000 gallons of water was used in the process. For larger guns, the cooling periods were longer and more water was used.

After cooling the gun was finished. The bore was bored out to specification, the exterior was turned smooth, the trunnions were turned on a trunnion lathe, and a vent was drilled.

Columbiads were not the only guns cast using Rodman’s method. Dalgren XV-inch shell guns for the U.S. Navy were also hollow cast. A 20-inch hollow cast gun, which may not have been identical to the 2 guns supplied to the U.S. Army, was sold to Peru.

Rodman guns were cast at the Fort Pitt Foundry, Pittsburgh, Pennsylvania; the Scott Foundry, Reading, Pennsylvania; Cyrus Alger & Co., Boston, Massachusetts; and the West Point Foundry, Cold Spring, New York.

Rodman guns
Rodman guns were all nearly identical in design, with a curving soda bottle shape, the only differences being the size of the gun. They were all smoothbore guns designed to fire spherical shot and shell, primarily against ships. The guns were elevated and depressed by means of a lever called the elevating bar. The point of this lever fits into ratchets on the earliest guns cast, or sockets on the later guns. The fulcrum, called the ratchet post, fit on the rear transom of the upper carriage. The ratchet post was cast iron and had several notches for adjusting the position of the elevating bar.

Only one 13-inch Rodman gun appears to have been made, but it was placed in service. The two 20-inch Rodman guns were emplaced at Fort Hamilton, New York. The other Rodman guns were placed in seacoast fortifications around the United States. It took 8 men to load and fire a 10-inch Rodman gun, and 12 men for a 15-inch Rodman gun.

Over 140 Rodman guns survive today and they may be seen at coastal fortifications around the contry.

Rodman guns (continued)

Carriages for Rodman Guns
Rodman guns were mounted on three type of carriages-- a front-pintle barbette carriage, a center-pintle barbette carriage, and a casemate carriage. All of these carriages were made of wrought iron. All three types of carriage were similar in design having a upper carriage that was paced on a two rail chassis. The gun and upper carriage recoiled along the chassis. The chassis would pivot to train the gun left or right.

The barbette carriages were designed to fire over a parapet and could be used in either permanent or temporary fortifications. The front pintle carriage pivoted at the front of the chassis. This made the gun mount more compact and allowed the gun and detachment to be better protected by embrasures and traverses. The center pintle carriage gave the gun a 360° traverse and was stronger for guns firing at high angles because the pintle, the strongest part of the carriage, would have been under the breech when the gun was fired at high angles.

The casemate carriage was designed to fire from casemates which were chambers in permanent fortifications. The carriage was essentially a front-pintle design, with the pintle fixed in the masonry in front of the chassis and below the guns embrasure. A “tongue’’ connected the chassis to the pintle. The casemate carriage has a lower profile than the than the barbette carriages.

The 8-inch and 10-inch Rodman guns could be mounted on all three types of carriages. The 15-inch Rodman guns were mounted on both types of barbette carriage. The two 20-inch guns were mounted on front-pintle barbette carriages.

Rodmans in Action
Rodman guns saw little, if any action during the Civil War. Two 10-inch columbiads were used in 1864 and 1865 in Union operation against Fort Sumter. It seems likely, due to the time period in which they were used, that these were Rodman guns rather than earlier model columbiads. Other reports of the use of 8-inch and 10-inch columbiads may refer to Rodman guns. The 15-inch Rodman guns were never fired in anger. The 20-inch Rodmans were only fired eight times in practice.

Rifled Rodmans
During the War, and immediately after, attempts were made to cast rifled Rodman guns. Unsuccessful attempts were made to cast a 12-inch rifle in 1861, an 8-inch rifle in 1862, and another 12-inch rifle in 1868. tapping the breech of the 10-inch Rodman and inserting a rifled steel sleeve and srewing it in tight with a threaded breech plug. These breech inserted guns are easily recognized by the square “cascabel” which was designed to provide purchase for screwing the breech plug and liner securely into the gun.

These conversions were not viewed favorably, were primarily seen as cheap stopgaps until modern breech-loading rifles could be developed and emplaced.

Confederate “Rodmans”
In 1859 Joseph R. Anderson of the Tredegar Iron Works, Richmond, Virginia and Junius L. Archer of the Bellona Foundry, Midlothian, Virginia (the only two gun foundries then operating in what would become the Confederacy) failed to adopt the Rodman technique of hollow casting, and as result the U.S. Army cancelled contracts with both firms for casting columbiads. Therefore at the outbreak of the war, southern foundries were not capable of casting guns using the Rodman method.

The Confederates did solid cast 8-inch and 10-inch columbiads that resemble Rodman guns. A closer examination of these Confederated columbiads, reveal that they have a straighter cylindrical contour between the trunnions and the breech as opposed to the sweeping continuous curve of the Rodman gun. The Confederate columbiads have longer trunnions that were intended for use with heavy wooden carriages. The Union gun were designed to be mounted in iron carriages, with thinner cheeks, that allowed for shorter trunnions. The exteriors of the Confederate columbiads are rough and had not been finished on a lathe as their Union counterparts had.

On November 14, 1864, and February 20, 1865, Anderson cast two 12-inch columbiads using the Rodman method at the Tredegar Iron Works. The guns were made too late and were never finished or mounted.

Misnamed as Rodmans
The 3-inch ordnance rifle and the 4.5-inch siege rifle were frequently misidentified as Rodmans. Neither gun was hollow cast. The 3-inch ordnance rifle was made of hammer welded wrought iron and the 4.5-inch siege rifle was conventionally cast.