Western Treatment Plant



The Western Treatment Plant (formerly the Metropolitan Sewage Farm or, more commonly, the Werribee Sewage Farm) is a 110 sqkm sewage treatment plant in Cocoroc, Victoria, Australia, 30 km west of Melbourne's central business district, on the coast of Port Phillip Bay. It was completed in 1897 by the Melbourne and Metropolitan Board of Works (MMBW), and is currently operated by Melbourne Water. The plant's land is bordered by the Werribee River to the east, the Princes Freeway to the north, and Avalon Airport to the west. It forms part of the Port Phillip Bay (Western Shoreline) and Bellarine Peninsula Ramsar Site as a wetland of international importance. The Western Treatment Plant treats around fifty percent of Melbourne's sewage — about 485 ML per day — and generates almost 40,000 ML of recycled water a year. (The Eastern Treatment Plant treats 40%.)

The need for a solution
The discovery of gold in Victoria in 1851 led to Melbourne becoming the richest city in the world at the time and thus, with a population of about 500,000 by the 1880s, also Australia's most populous.

The rapidly expanding metropolis faced an increasing pollution problem. While it was described by British journalists as "Marvellous Melbourne" and "a city of magnificent intentions", it was also being dubbed "Marvellous Smellbourne" because of its primitive and unsanitary waste disposal methods. The majority of waste water from industries and homes, including chamber pots and overflowing cesspits, ran into street channels and open drains which emptied into rivers and creeks, turning them into open sewers. As a consequence, cholera and typhoid were rife.

Conception and planning
In 1888, a Royal Commission was formed to come up with a solution to Melbourne's waste problems. The Commission's findings led to an ambitious plan for the construction of a sewerage system - a system of pipes, sewers and drains built underground to carry sewage from homes and factories to a sewage treatment farm.

In 1892, the newly established Melbourne and Metropolitan Board of Works (MMBW) began buying land at Werribee, chosen for its low rainfall and suitable soils. Western Treatment Plant (then known as Werribee Farm) began operations in 1897.

Eminent British engineer James Mansergh was appointed to advise on a suitable system, while local engineer William Thwaites was ultimately responsible for the design and implementation of the system. At a time when most cities dumped their untreated wastes directly into rivers and the sea, Mansergh advised treatment of Melbourne's sewage by broad irrigation with a capacity large enough able to deal with the expansion in population expected over 50 years. The system he conceived and which was implemented in only slightly modified form began with a water closet at every property which delivered the sewage by gravity through a network of underground sewers of increasing diameter to a steam pumping station at Spotswood where it was forced up wrought iron rising mains to Brooklyn to begin its 25 kilometre journey along the Main Outfall Sewer to the sewage farm at Werribee.

Main Outfall Sewer
The Main Outfall Sewer was constructed in 1892-4 and was a vital link in the sewerage system of Melbourne which, when it was constructed in the 1890s, was the largest civil engineering project ever undertaken in Victoria. The sewer was constructed by seven contractors employing 1300 workers and cost £240,748.

The Main Outfall Sewer consists of a semicircular brick or concrete lined channel (in places arched over to form a circular tunnel with an earth covering) and three brick arched aqueducts. It runs for approximately 27 km from the old pumping station in Spotswood (now part of Scienceworks Museum) to the Western Treatment Plant, spanning the suburbs of Brooklyn, Laverton North, Williams Landing, Hoppers Crossing and Werribee in the cities of Brimbank, Hobsons Bay and Wyndham.

The Main Outfall Sewer's function has now been entirely replaced by the more modern Western Trunk Sewer. The Main Outfall Sewer has been listed on the Victorian Heritage Register for being "of historical and scientific (engineering) significance to the State of Victoria."

The Federation Trail — a 23 km cycling and pedestrian trail — runs mostly alongside the Main Outfall Sewer.

Upgrades
In 1996, a Port Phillip Bay Environmental Study by the CSIRO found that Port Phillip Bay could be damaged if nitrogen loads entering its waters continued to increase, and thus recommended a reduction in nitrogen loads going into the bay. In 2004, Melbourne Water completed a $160 million upgrade of the plant to reduce nitrogen loads. Recycled water irrigation replaced sewage irrigation across the site. Land and grass filtration methods previously used were stopped.

General
Most of the Federation Trail, a major arterial pedestrian and bicycle path that runs for 23-kilometres from Werribee to Altona North, follows the heritage-listed Main Outfall Sewer.

"Greening the Pipeline" is a project aimed to transform approximately the pipeline into a 40-metre (43 yd) wide parkland in Melbourne's western suburbs to connect its communities. The pilot stage will be a 100m section in Williams Landing.

System of treatment
There are three modern lagoon systems at the Western Treatment Plant. A modern lagoon is typically made up of 10 large ponds, each of which can hold around 600 million litres of water. Sewage flows slowly through these ponds, allowing bacteria to break down the organic material. The water progressively becomes cleaner as it flows through each of the ponds. Two main types of ponds are used in lagoon treatment - anaerobic (without oxygen) and aerobic (with oxygen) - both producing different types of bacteria needed to break down the sewage.

Electricity from biogas and odour control
Using huge covers over the ponds, methane gas produced as a by-product of sewage treatment (known as biogas) is captured and turned into renewable energy. The Western Treatment Plant generates 70,000 MWh annually which means that it sometimes exceeds its own need for electricity and exports it back to the grid. Capturing and using biogas to generate electricity also means greenhouse gas and odour emissions are significantly reduced. Around 90% of odour emissions from the Western Treatment Plant have been cut since the first methane covers were installed in 1992.

Water recycling
A water recycling disinfection plant was built at the Western Treatment Plant in 2004. This plant treats Class C recycled water to Class A standard which means this water is suitable for a greater number of uses. In 2010/11, about 29.972 billion litres of recycled water was supplied from the Western Treatment Plant. Of this, about 28.051 billion litres of recycled water (mostly Class C) was used to irrigate 85 km2 of pasture for grazing 15,000 cattle and 40,000 sheep and manage soil salinity onsite, and to maintain the health of the Ramsar listed wetlands. A further 1.921 billion litres of recycled water (Class A) was supplied to Southern Rural Water and City West Water for offsite customers, such as the Werribee market garden area to grow vegetables, and to local councils to irrigate sports grounds, parks and gardens.

The remaining treated effluent is discharged into Port Phillip Bay under an accredited EPA Victoria licence.

Environment


In 1921 parts of Port Phillip Bay and Bellarine Peninsula including the Western Treatment Plant were declared a sanctuary for native animals. In 1983 the plant was declared a Ramsar site, internationally recognised for its wetland habitat especially for waterfowl.

The Western Treatment Plant is one of Australia's best-known sites for recreational birding, with about 270 species of birds recorded there. On the south-western boundary lies the 1550 ha Murtcaim Wildlife Area, containing one of the last unmodified areas of saltmarsh on Port Phillip. The sewage treatment lagoons, Lake Borrie, creeks, saltmarsh, and coast host large numbers of sedentary and migratory waterbirds and waders. It adjoins the Spit Nature Conservation Reserve and is one of the few wintering sites for the critically endangered orange-bellied parrot. Access to the Western Treatment Plant for birdwatching is by permit only; permits can be obtained from Melbourne Water. The site is part of the Werribee and Avalon Important Bird Area, identified as such by BirdLife International because of its importance for waterbirds as well as for orange-bellied parrots.