Zinc chloride

Zinc chloride is an inorganic chemical compound with the formula ZnCl2·nH2O, with n ranging from 0 to 4.5, forming hydrates. Zinc chloride, anhydrous and its hydrates, are colorless or white crystalline solids, and are highly soluble in water. Five hydrates of zinc chloride are known, as well as four forms of anhydrous zinc chloride. All forms of zinc chloride are deliquescent. Zinc chloride finds wide application in textile processing, metallurgical fluxes, and chemical synthesis. In a major monograph, zinc chlorides have been described as "one of the important compounds of zinc."

Structure and properties
Relative to other metal dihalides, zinc dichloride is unusual in forming several crystalline forms (polymorphs). Four are known: α, β, γ, and δ. Each case features tetrahedral Zn(2+) centers.

Here a, b, and c are lattice constants, Z is the number of structure units per unit cell, and ρ is the density calculated from the structure parameters.

The orthorhombic form (δ) rapidly changes to one of the other forms on exposure to the atmosphere. A possible explanation is that the OH− ions originating from the absorbed water facilitate the rearrangement. Rapid cooling of molten ZnCl2 gives a glass.

Molten ZnCl2 has a high viscosity at its melting point and a comparatively low electrical conductivity, which increases markedly with temperature. As indicated by a Raman scattering study, the viscosity is explained by the presence of polymers,. Neutron scattering study indicated the presence of tetrahedral ZnCl4 centers, which requires aggregation of ZnCl2 monomers as well.

Hydrates
Various hydrates of zinc chloride are known: ZnCl2(H2O)_{n} with n = 1, 1.33, 2.5, 3, and 4.5. The 1.33-hydrate, previously thought to be the hemitrihydrate, consists of trans-Zn(H2O)4Cl2 centers with the chlorine atoms connected to repeating ZnCl4 chains. The hemipentahydrate, structurally formulated [Zn(H2O)5][ZnCl4], consists of Zn(H2O)5Cl octahedrons where the chlorine atom is part of a [ZnCl4]2- tetrahedera. The trihydrate consists of distinct hexaaquozinc(II) cations and tetrachlorozincate anions; formulated [Zn(H2O)6][ZnCl4]. Finally, the heminonahydrate, structurally formulated [Zn(H2O)6][ZnCl4]·3H2O also consists of distinct hexaaquozinc(II) cations and tetrachlorozincate anions like the trihydrate but has three extra water molecules.

Preparation and purification
Historically, zinc chlorides are prepared from the reaction of hydrochloric acid with zinc metal or zinc oxide. Aqueous acids cannot be used to produce anhydrous zinc chloride. According to an early procedure, a suspension of powdered zinc in diethyl ether is treated with hydrogen chloride, followed by drying The overall method remains useful in industry, but without the solvent:
 * Zn + 2 HCl → ZnCl2 + H2

Aqueous solutions may be readily prepared similarly by treating Zn metal, zinc carbonate, zinc oxide, and zinc sulfide with hydrochloric acid:
 * ZnS + 2 HCl + 4 H2O → ZnCl2(H2O)4 + H2S

Hydrates can be produced by evaporation of an aqueous solution of zinc chloride. The temperature of the evaporation determines the hydrates For example, evaporation at room temperature produces the 1.33-hydrate. Lower evaporation temperatures produce higher hydrates.

Commercial samples of zinc chloride typically contain water and products from hydrolysis as impurities. Laboratory samples may be purified by recrystallization from hot dioxane. Anhydrous samples can be purified by sublimation in a stream of hydrogen chloride gas, followed by heating the sublimate to 400 °C in a stream of dry nitrogen gas. A simple method relies on treating the zinc chloride with thionyl chloride.

Chloride complexes
A number of salts containing the tetrachlorozincate anion, [ZnCl4](2−), are known. "Caulton's reagent", V2Cl3(thf)6] [Zn2Cl6], which is used in organic chemistry, is an example of a salt containing [Zn2Cl6](2−). The compound Cs3ZnCl5 contains tetrahedral [ZnCl4](2−) and Cl− anions, so, the compound is not caesium pentachlorozincate, but caesium tetrachlorozincate chloride. No compounds containing the [ZnCl6](4−) ion (hexachlorozincate ion) have been characterized. The compound ZnCl2*0.5HCl*H2O crystallizes from a solution of ZnCl2 in hydrochloric acid. It contains a polymeric anion (Zn2Cl5−)_{n} with balancing monohydrated hydronium ions, H5O2+ ions.

Adducts
The adduct with thf ZnCl2(thf)2 illustrates the tendency of zinc chloride to form 1:2 adducts with weak Lewis bases. Being soluble in ethers and lacking acidic protons, this complex is used in the synthesis of organozinc compounds. A related 1:2 complex is ZnCl2(NH2OH)2 (zinc dichloride di(hydroxylamine)). Known as Crismer's salt, this complexes releases hydroxylamine upon heating. The distintive ability of aqueous solutions of ZnCl2 to dissolve cellulose is attributed to the formation of zinc-cellulose complexes, illustrating the stability of its adducts. Cellulose also dissolves in molten ZnCl2 hydrate. Overall, this behavior is consistent with Zn2+ as a hard Lewis acid.

When solutions of zinc chloride are treated with ammonia, diverse ammine complexes are produced. In addition to the tetrahedral 1:2 complex ZnCl2(NH3)2. the complex Zn(NH3)4Cl2*H2O also has been isolated. The latter contains the [Zn(NH3)6](2+) ion,. The species in aqueous solution have been investigated and show that [Zn(NH3)4](2+) is the main species present with [Zn(NH3)3Cl]+ also present at lower NH3:Zn ratio.

Aqueous solutions of zinc chloride
Zinc chloride dissolves readily in water to give ZnCl_{x}(H2O)_{4−x} species and some free chloride. Aqueous solutions of ZnCl2 are acidic: a 6 M aqueous solution has a pH of 1. The acidity of aqueous ZnCl2 solutions relative to solutions of other Zn2+ salts (say the sulfate) is due to the formation of the tetrahedral chloro aqua complexes such as [ZnCl3(H2O)]-. Most metal dichlorides for octahedral complexes, with stronger O-H bonds. The combination of hydrochloric acid and ZnCl2 gives a reagent known as "Lucas reagent". Such reagents were once used a test for primary alcohols. Similar reactions are the basis of industrial routes from methanol and ethanol respectively to methyl chloride and ethyl chloride.

In alkali solution, zinc chloride converts to various zinc hydroxychlorides. These include [Zn(OH)3Cl](2−), [Zn(OH)2Cl2](2−), [Zn(OH)Cl3](2−), and the insoluble Zn5(OH)8Cl2*H2O. The latter is the mineral simonkolleite. When zinc chloride hydrates are heated, HCl gas evolves and hydroxychlorides result.

In aqueous solution ZnCl2, as well as other halides (bromide, iodide), behave interchangeably for the preparation of other zinc compounds. These salts give precipitates o zinc carbonate when treated with aqueous carbonate sources:
 * ZnCl2 + Na2CO3 → ZnCO3 + 2 NaCl

Ninhydrin reacts with amino acids and amines to form a colored compound "Ruhemann's purple" (RP). Spraying with a zinc chloride solution, which is colorless, forms a 1:1 complex RP:ZnCl(H2O)2, which is more readily detected as it fluoresces more intensely than RP.

Redox
Anhydrous zinc chloride melts and even boils without any decomposition up to 900 °C. These unusual properties invite unusual experiments. One of the very rare examples of zinc compounds that are not Zn2+, arise by dissolving zinc metal in molten ZnCl2 at 500–700 °C. One obtains a yellow diamagnetic solution consisting of the Zn2(2+). The nature of this dimetallic dication has been confirmed by Raman spectroscopy. Although Zn2(2+) is unusual, mercury, a heavy congener of zinc, form a wide variety of Hg2(2+) salts, see mercurous.

In the presence of oxygen, zinc chloride oxidizes to zinc oxide above 400 °C. Again, this observation indicates the nonoxidation of Zn2+.

Zinc hydroxychloride
Concentrated aqueous zinc chloride dissolves zinc oxide to form zinc hydroxychloride, which is obtained as colorless crystals:
 * ZnCl2 + ZnO  +  H2O  ->  2 ZnCl(OH)

The same material forms when hydrated zinc chloride is heated.

The ability of zinc chloride to dissolve metal oxides (MO) is relevant to the utility of ZnCl2 as a flux for soldering. It dissolves passivating oxides, exposing the clean metal surface.

Organic syntheses with zinc chloride
Zinc chloride is an occasional laboratory reagent often as a Lewis acid. A dramatic example is the conversion of methanol into hexamethylbenzene using zinc chloride as the solvent and catalyst:
 * 15 CH3OH → C6(CH3)6 + 3 CH4 + 15 H2O

This kind of reactivity has been investigated for the valorization of C1 precursors.

Examples of zinc chloride as a Lewis acid include the Fischer indole synthesis:
 * ZnCl2 aromatics (cropped indole).gif

Related Lewis-acid behavior is illustrated by a traditional preparation of the dye fluorescein from phthalic anhydride and resorcinol, which involves a Friedel-Crafts acylation. This transformation has in fact been accomplished using even the hydrated ZnCl2 sample shown in the picture above. Many examples describe the use of zinc chloride in Friedel-Crafts acylation reactions.



Zinc chloride also activates benzylic and allylic halides towards substitution by weak nucleophiles such as alkenes:

In similar fashion, ZnCl2 promotes selective Na[BH3(CN)] reduction of tertiary, allylic or benzylic halides to the corresponding hydrocarbons.

Zinc enolates, prepared from alkali metal enolates and ZnCl2, provide control of stereochemistry in aldol condensation reactions. This control is attributed to chelation at the zinc. In the example shown below, the threo product was favored over the erythro by a factor of 5:1 when ZnCl2.



Organozinc precursor
Being inexpensive and anhydrous, ZnCl2 is a widely used for the synthesis of many organozinc reagents, such as those used in the palladium catalyzed Negishi coupling with aryl halides or vinyl halides. The prominence of this reaction was highlighted by the award of the 2010 Nobel Prize in Chemistry to Ei-ichi Negishi.

Rieke zinc, a highly reactive form of zinc metal, is generated by reduction of zinc dichloride with lithium. Rieke Zn is useful for the preparation of polythiophenes and for the Reformatsky reaction.

Industrial organic chemistry
Zinc chloride is used as a catalyst or reagent in diverse reactions conducted on an industrial scale. Benzaldehyde, 20,000 tons of which is produced annually in Western countries, is produced from inexpensive toluene by exploiting the catalytic properties of zinc dichloride. This process begins with the chlorination of toluene to give benzal chloride. In the presence of a small amount of anhydrous zinc chloride, a mixture of benzal chloride are treated continuously with water according to the following stoichiometry:
 * C6H5CHCl2 + H2O  ->  C6H5CHO  +  2 HCl

Similarly zinc chloride is employed in hydrolysis of benzotrichloride, the main route to benzoyl chloride. It serves as a catalyst for the production of methylene-bis(dithiocarbamate).

As a metallurgical flux
The use of zinc chloride as a flux, sometimes in a mixture with ammonium chloride (see also Zinc ammonium chloride), involves the production of HCl and its subsequent reaction with surface oxides.

Zinc chloride forms two salts with ammonium chloride: [NH4]2[ZnCl4] and [NH4]3[ZnCl4]Cl, which decompose on heating liberating HCl, just as zinc chloride hydrate does. The action of zinc chloride/ammonium chloride fluxes, for example, in the hot-dip galvanizing process produces H2 gas and ammonia fumes.

In textile and paper processing
Relevant to its affinity for these materials, ZnCl2 is used as a fireproofing agent and in fabric "refresheners" such as Febreze. Vulcanized fibre is made by soaking paper in concentrated zinc chloride.

History
Zinc chloride has long been known but currently practiced industrial applications all evolved in the latter half of 20th century.

An amorphous cement formed from aqueous zinc chloride and zinc oxide was first investigated in 1855 by Stanislas Sorel. Sorel later went on to investigate the related magnesium oxychloride cement, which bears his name.

Dilute aqueous zinc chloride was used as a disinfectant under the name "Burnett's Disinfecting Fluid". From 1839 Sir William Burnett promoted its use as a disinfectant as well as a wood preservative. The Royal Navy conducted trials into its use as a disinfectant in the late 1840s, including during the cholera epidemic of 1849; and at the same time experiments were conducted into its preservative properties as applicable to the shipbuilding and railway industries. Burnett had some commercial success with his eponymous fluid. Following his death however, its use was largely superseded by that of carbolic acid and other proprietary products.

Safety and health
Zinc and chloride are essential for life. Zn2+ is a component of several enzymes, e.g., carboxypeptidase and carbonic anhydrase. Thus, aqueous solutions of zinc chlorides are rarely problematic as an acute poison. Anhydrous zinc chloride is however an aggressive Lewis acid as it can burn skin and other tissues. Ingestion of zinc chloride, often from soldering flux, requires endoscopic monitoring. Another source of zinc chloride is zinc chloride smoke mixture ("HC") used in smoke grenades. Containing zinc oxide, hexachloroethane, and aluminium powder, release zinc chloride, carbon and aluminium oxide smoke, an effective smoke screen. Such smoke screens can lead to fatalities.